Corrosivity categories C1 to CX: classifying the environment before choosing the material

A corrosivity category describes the place, not the product. EN ISO 9223 sorts atmospheres into six classes from C1 to CX, and EN ISO 12944 uses that classification to decide how much protection a steel structure needs and how long that protection should last. Naming the category at the enquiry stage costs nothing. Getting it…

Aluminium profile tolerances: EN 755-9, EN 12020-2 and what they actually cover

Two different standards govern the tolerances of an extruded aluminium profile, and which one applies is not a matter of preference: it depends on the alloy, the size of the section and the shape of its walls. Both standards also cover more than dimensions. They set limits on form, which is where most rejected deliveries…

Hot-dip against electro-galvanised steel: which coating for which job

Hot-dip and electro-galvanising both put zinc on steel, but they are not interchangeable. Hot-dip immerses steel in molten zinc and builds a metallurgically bonded coating, from about 20 micrometres per side on continuously coated sheet to between 45 and 85 micrometres on batch-galvanised fabrications. Electro-galvanising deposits pure zinc electrolytically, at roughly 2.5 to 10 micrometres…

Metal weight guide: how to calculate the weight of steel and aluminium

Metal weight is always the same calculation: volume multiplied by density. Carbon steel is taken at 7.85 g/cm3, austenitic stainless at 7.9 to 8.0 and aluminium at 2.70, which is why an aluminium part weighs roughly 0.344 times its steel equivalent. From that one rule come the standard shortcuts: 7.85 kg per square metre for…

CE marking and EN 1090 for steel and aluminium structures

EN 1090 is the European standard for the execution of steel and aluminium structures, and its part 1 sets the conformity assessment that lets a load-bearing structural component carry the CE mark under the Construction Products Regulation, backed by a factory production control, an execution class and a Declaration of Performance. In short, it is…

EN 10204 material certificates: 2.1, 2.2, 3.1 and 3.2 explained

EN 10204 defines the material certificates that travel with a steel or aluminium delivery, in four types: 2.1 and 2.2 are non-specific documents based on general production, while 3.1 and 3.2 are inspection certificates on the actual material supplied, the 3.1 being the everyday standard for certified trade and the 3.2 adding independent third-party verification….

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